Saturday, March 16, 2013

Inspection of Gray Fabric

Inspection of gray fabric:
            The process of observing and locating different types of faults in gray fabric is known as inspection of gray fabric.
Types of faults in the gray fabric: 
  •  Broken picks
  •   Broken ends
  •  Cut weft (pinhole in fabric due to cut r breakage of pick)
  •  Neps, peels, and cracks
  •  Missing of interlacement of pick and end
  •  Yarn contamination
  •  Floating or protruding fibers
  •  Hang Pick( a pick is out of line for short distance creating hole cavity)
  •  Wrong Drawing (wrong order of drawing ends through heals and reeds.
Four Point inspection system of fabric:
           The 4-Point System assigns 1, 2, 3 and 4 penalty points according to the size and significance of the defect.
Penalty points grading:
The following fabric penalty point grading standards are to be used during inspection.
  1. No more than 4 penalty points may be assigned for any single defect.
  2. No more than 4 penalty points may be assigned to one linear meter, regardless of the number of defects with in that one meter.
  3. A continuous defect shall be assigned 4 points for each meter in which it occurs.
  4. Any roll having a running defect through more than three continuous meters shall be rejected regardless of points count.
  5. No roll shall be accepted that contains a full width defect in the first or last three meters.
  6. A hole or torn is considered to be a major defect and shall be penalized 4 points.
Work cited: http://uctemtn.blogspot.com/2012/06/inspection-of-gray-fabric.html

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