Inspection of gray fabric:
The
process of observing and locating different types of faults in gray fabric is
known as inspection of gray fabric.
Types of faults in the gray
fabric:
- Broken picks
- Broken ends
- Cut weft (pinhole in fabric due to cut r breakage of pick)
- Neps, peels, and cracks
- Missing of interlacement of pick and end
- Yarn contamination
- Floating or protruding fibers
- Hang Pick( a pick is out of line for short distance creating hole cavity)
- Wrong Drawing (wrong order of drawing ends through heals and reeds.
The 4-Point System assigns 1, 2,
3 and 4 penalty points according to the size and significance of the defect.
Penalty points grading:
The following
fabric penalty point grading standards are to be used during inspection.
- No more than 4 penalty points may be assigned for any single defect.
- No more than 4 penalty points may be assigned to one linear meter, regardless of the number of defects with in that one meter.
- A continuous defect shall be assigned 4 points for each meter in which it occurs.
- Any roll having a running defect through more than three continuous meters shall be rejected regardless of points count.
- No roll shall be accepted that contains a full width defect in the first or last three meters.
- A hole or torn is considered to be a major defect and shall be penalized 4 points.
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